Tajima Machine Error List
_01
|
No 500 character
function code when data set
is set
|
Press RESET and set the data again.
|
_02
|
Tajima tape complement error. ( The same
+/--
numerics are entered in a single stitch
data
|
Correct the tape
|
_03
|
Data is involved in the tape end
code
|
Correct the tape
|
_04
|
Improper function code position. Or,
wrong
tape format was selected.
|
Correct the tape, or select proper
format.
|
_06
|
Memory writing error
|
Expand memory capacity, or replace memory
card.
|
_08
|
PTR tape signal trouble
|
Adjust reader, or replace unit
|
_09
|
PTR motion is in disorder. Reader
does not
read the tape for more than 5 seconds
|
Check connection of
reader cable.
|
11
|
Data set incomplete
|
After properly setting data, start
again.
|
12
|
Excessive stitch
back
|
Stitch back is possible up to 71 stitches for tape operation and
starting point for memory designs.
|
13
|
Prohibited forward ( When offset is
set)
|
Set the offset value to zero, or move the
frame by a distance of offset
and move the frame.
|
16
|
Tape format 5 is selected although no designs
are stored in memory.
|
Save design to memory
|
17
|
After 30 designs have been stored in
memory,
tape format 2, or 4 was selected.
|
Only 30 designs can be stored in memory. Remove
unnecessary designs.
|
18
|
After the data setting, the number of
that
design is erased.
|
Save design to memory again.
|
19
|
Memory capacity shortage during
editing.
|
Erase unnecessary designs.
|
30
|
Stop command by bar switch is given
during
execution of mode 5, 6, offset or home
return
|
|
31
|
Stop command by bar switch is
given
during color change
|
|
51
|
No stop position
signal is output
|
Encoder or machine card trouble.
|
52
|
Frame limit switch activated.
|
Move the frame to its working
area.
|
53
|
Stepping motor driver trouble (X,
Y)
|
Check PMD drive units.
|
54
|
Left and right limits on the color
change
are detected.
|
Check machine card,
needle position card.
|
55
|
Color change takes over 5 seconds
|
Check machine card, BP card
|
56
|
Color change, half-turn cam signal
trouble.
|
Check needle position
card, BP card.
Check for a mechanical bind in the color
change system.
|
57
|
Needle position signal trouble
|
Check needle position
card.
Check for a mechanical bind in the color
change system.
|
58
|
One turn of the main shaft motor takes
over
5 seconds
|
|
59
|
The cap frame moves more than 75mm from
the cap frame zero point when searching
|
Inspect the photo interrupter
|
60
|
The embroidery space of the cap frame
is
exceeded.
|
Move the cap frame to the correct start
point or decrease the size
of the design.
|
211
|
A fixed position signal is not
detected.
Main shaft Z signal)
|
Return the main shaft to the fixed
position. Check the encoder signal
|
212
|
Needle bar is in lowering position
|
Move up the needle bar by needle bar operation.
|
221
|
The frame has traveled left, exceeding
the
position set by the frame limit
|
Move the frame manually so that the
design fits in the embroidery area.
|
222
|
The frame has traveled right, exceeding
the
position set by the frame limit
|
223
|
The frame has traveled up, exceeding
the
position set by the frame limit
|
224
|
The frame has traveled down, exceeding
the
position set by the frame limit
|
225
|
Travel outside the set embroidery
area
( When the software
frame limit is set, or on cap machines)
|
226
|
Absolute origin limit (+X, -Y)
detected
|
Correct the frame limit
position(s)
|
228
|
Table up/down operation
was attempted al-
though the frame was in the front side
position
|
Move the frame back to the rear most end
before moving the table up/down.
|
234
|
Faulty laser unit
|
Turn off power and wait 5 seconds. Turn on power again, if error 234
remains check the laser unit. Check
chiller (cooling unit)
|
242
|
The-M-axis rotation range (+/--32
rotations) is
exceeded when using the M-axis manual rotation function
H position
|
Press the RESET key and then manually
rotate the M-axis in the reverse direction.
Or, press the RESET key and then start the machine.
|
251
|
Low oil in the auto lube pump.
|
Add oil to the lubrication tank.
|
252
|
The status of the air valve (vacuum) does
not
change
|
Check the air pressure supplied to the
air valve.
|
253
|
Lower limit of the laser protect cover is
not
detected
|
Check/replace the lower limit sensor, check/adjust air pressure
|
254
|
Upper limit of the laser protect cover is
not
detected.
|
Check/replace the upper limit sensor, check/adjust air pressure
|
255
TLFD
|
A peripheral device
is defective
|
Check the peripheral device and the
connection to it.
|
255
CE
|
Manual frame travel or frame forward/back is
attempted when the Z-axis is not positioned at
|
Set the Z-axis to H position
|
272
|
Manual nipple lifting is performed
during
coiling embroidery
|
Press the RESET key
|
281
|
The target needle
position is not detected
within 15 seconds after the start of the color change.
|
Turn the shaft of the color change box to
check to see if needle position
display is correct.
Correct display, action complete. Incorrect display, check color change sensor(s)
|
291
|
* Upper thread Breakage is detected
* Tension base card is faulty
|
* Check the upper/under thread
* Replace the tension base card
|
293
|
Under thread breakage
is detected
|
Check the bobbin thread
|
2B1
|
No response is received for 5 seconds since
the operation was
started using a serial I/F
( Serial I/F device is not correctly
connected)
|
* Check connection of serial device (TFD,
PC, etc.)
* Repair or correct the design data
|
2B2
|
TAJIMA code complement error.
Same + and
|
Correct the design data
|
2B3
|
Data exists in an end code
|
Correct the design data
|
2B4
|
Code format error (A stitch code does not
exist at the third character.)
|
Correct the design data
|
2B5
|
Reading error, stitch data over 5.1
mm
|
Correct data
|
2B6
|
The serial interface is not ready
|
Set the serial interface to the
Communications mode.
|
|
|
|
2B7
|
The machine was started or frame forward
was performed although
data was not input
|
Perform data set
|
2B8
|
When the pre-reading buffer becomes
empty
|
During operation: Lower
main shaft speed.
During frame forward operation: Wait
until all of the design data is read.
|
2B9
|
Memory write error
|
Check the CPU or memory card.
Replace if necessary
|
2BA
|
Memory capacity Exceeded
|
Delete unnecessary designs
registered in memory
|
2BB
|
Frame back exceeded
the allowable range
|
Do not perform further frame back
|
2BC
|
*No design is registered in memory
*An attempt was made
to erase from memory the current design
being embroidered
*An attempt was made to edit data
(clean-upP.4-14) during embroidery
|
*Register design in memory
*To erase from memory
a design currently being embroidered, either set another design or
data set the same design
* Do not edit (cleanup) design during embroidery
|
2BD
|
Either a stop code or end code is detected
before the 3rd stitch data.
|
Correct the design data
|
2BE
|
Start code and end code are not set to be a
pair in satin convers., sequin, and
boring code
|
Set again to make start code and end code be a pair if necessary.
|
2C1
|
The machine is started or frame
forward/back
is executed during
setting the panel
|
Do not attempt to operate the machine
while performing setting on the panel
|
2C2
|
Incorrect option setting
|
Set correctly
|
2C2
TLFD
|
ON is set for both boring and laser unit)
|
Set OFF for DSW2-2 boring device and turn
on the power after turning it off once
|
2C3
|
"Pack" is not designated
|
Designate packed designs
|
2C4
|
The design stitch
count is exceeded
|
Confirm the number of stitches in the
design
|
2C5
|
An attempt was made to carry out laser
processing during laser preheating
|
Wait until preheating is complete.
|
2C6
|
Machine operation was
attempted, although
the bobbin changer
was running
|
Do not operate bobbin changer when the machine is running.
|
2CB
|
The design is too large to be displayed within
the designated software frame
limit
|
Reduce the design to be within the
designated software frame limit.
|
2CD
|
Power supply is turned OFF during design
|
Rewrite data to the memory
|
|
deletion or edit mode processing
|
|
2CE
|
Remote interlock activates
|
Reset the remote interlock
|
2CF
|
An immediate stop came in from an
external
device
|
Check the external device or the
connection to the external device.
(TMLG, connector joint 16 JH08
|
2D1
|
Initial setting of laser power is not
complete.
|
Complete initial setting of laser power.
(Teaching)
|
_2E3
|
Power supply has been interrupted during
embroidery
|
Turn ON the power and perform "Power Resume" operation.
|
311
|
*Encoder A signal status
does not change for
5 seconds
*Motor or belt failure
|
*Check encoder and encoder signal lines
*Check the main shaft driver for
excitation
Check the main motor and belt
|
312
|
Encoder z signal status
does not change
for 5 seconds
|
*Check the encoder and encoder signal lines
|
313
|
Clutch stopper disengaged
|
Engage clutch stopper
|
314
|
Main shaft rotation failure
|
Check the encoder/encoder signal line,
main motor and belt.
Main breaker.
|
316
|
A main shaft driver error is
detected
|
Replace the main shaft driver unit or
mainn shaft motor
|
317
|
The take-up lever clutch has received
an
abnormal signal
|
Check or replace the joint-25 card.
|
321
|
PMD failure
|
Check driver and motor.
|
322
|
An X-axis pulse motor driver error signal
is
detected
|
Replace the X-axis driver unit
|
323
|
A Y-axis pulse motor driver error signal
is
detected
|
Replace the Y-axis driver unit
|
324
|
Frame feed output when the needle penetrates
the fabric
|
Decrease the machine operating speed. Check the rotary encoder and encoder
wiring.
|
32A
|
Hidden Error, usually
occurs when the ATH
functions.
|
Set parameter N-23 to 0 mm. If
problem continues install software version BD or later.
Change IMM card.
|
32F
|
Hidden Error
|
Make sure machine has at least version BD
or later.
If problem persists, change IMM
card.
|
325 *Absolute origin
could not be detected on the X
or Y axis
*Cap machine origin
search error
|
*Find faulty origin
sensor and adjust or replace.
* Check cap origin sensor and harness
|
331
|
Bobbin Changer error
|
Check bobbin changer
components.
|
341
CE/LE
|
D-axis origin error
|
|
341
LG
|
An M-axis base point signal is not detected
|
Replace the M-axis base point sensor or its harness.
|
342
|
An M-axis PMD abnormal signal is
detected.
|
Check the mechanical parts related to the
M-axis for abnormalities. Check/replace
the M-axis incremental encoder or M-axis
drive assembly.
|
345
|
The M-axis clutch driver has received
an
abnormal signal
|
Check/replace the joint-25 card.
|
346
|
The zig-zag PMD has received an
abnormal
signal
|
Check the parts related to the zigzag
swing mechanism. After adjustment, reset the
machine.
|
347
|
An M-axis PMD abnormal signal is
detected
|
Check the parts related to the M-axis for
abnormalities. After adjustment, press the
RESET key.
|
352
|
The sequin driver has issued abnormal
signals
|
Check/replace sequin card.
|
371
CE/LE
|
Needle height position
error
|
Check BP card and needle position card
|
371
LG
|
Either an upper or lower position signal cannot
be input
|
Adjust the nipple lifter. Check/replace the sensor.
|
372
CE
|
ZB Signal error
|
|
372
LG
|
The nipples do not move more than 1
second
|
Press the RESET key. Then
check/replace the nipple lifting motor and/or the
nipple position sensor.
|
373
|
The nipple position
sensor issued an abnormal
signal
|
Press the reset key. Then change the nipple stroke by using the keys from 1 to 5.
and the return key. Check/replace the
nipple position sensor.
|
373
LE
|
No input to position sensors
|
|
374
|
Nipple sensor signal abnormality, both
inputs
have signals
|
|
375
|
The Z-axis driver (Z-axis release
solenoid) has
received an abnormal signal.
|
Check/replace the joint-25 card.
|
381
|
*The FX head needle position input data has
an error
*The FX head needle position signal is not input while the main shaft is rotating
|
* Set the number of needles at system
software correctly. Check/replace
color change sensor
*Check/replace color change sensor
|
382
|
The needle position
signal status during
|
*Check the color change motor and power supply circuit
|
|
color change does not change for 1 second or more
|
*Check the potentiometer
(Needle position sensor)
|
383
|
*Incorrect input of needle
position
*No needle position signal is detected during rotation of the main shaft
|
*Check the setting for number of needles
in the parameter settings
*Check the potentiometer
(needle position sensor)
|
383
CE
|
Control error of the D-axis drive
motor
|
Turn off the power, and then turn it on
again. If code 383 is still displayed, replace
the head card of the corresponding CE head.
|
384
|
No 1 rotation signal is given while the
main
shaft is running
|
Check color change sensor(s)
|
384
CE
|
Control error of the looper shaft
drive
motor
|
Turn off the power, and then turn it on
again. If code 384 is still displayed, replace
the head card of the corresponding CE head.
|
385
|
Lens does not move to the designated position
when during lense switching
|
Check/adjust/replace: compressor pressure,
sensor, sensor wiring, electromagnetic
valve & wiring, lens fulcrum axis and shaft
|
385
CE
|
Z-axis operation failure
|
Adjust the Z-axis position of the corresponding head.
|
391
LE
|
Thread release input
signal error
|
|
3A1
|
The thread trimming driver has issued
abnormal
signals
|
Check the thread trimming drive card
and/or the joint -21 card.
|
3A2
|
Thread trimming output time
exceeded
|
Check/replace joint card
|
3A6
|
Incorrect ATH movable knife retract
position
|
Check the position of the ATH movable knife
|
3A8
|
A thread holding driver error signal is
detected.
|
Check thread holding inverter LED.
If re LED is lit, change the inverter.
If not, check the harness.
|
3B5
|
Communication error in the
controller
|
Turn ON the power again
|
3B6
|
Communication problem
|
Check connection IDM
and LM1 and LU1 cards.
|
3C1
|
The power switch was turned on in the state
the machine has been stopped by keeping the bar switch pressed to the left
|
Turn off the power switch, and then turn
it on. If code 3C1 is still displayed, check
the bar switch and the switch harness.
|
3D1
|
There is abnormality in a battery backup
signal
|
Charge the battery by turning on the power of the machine. Check settings, parameters
IDM Card, and design settings.
|
3D1
CE
|
There is abnormality in a battery backup
signal
|
Charge the battery by turning on the power of the machine. Check master card
|
3D2
|
There is abnormality in a battery backup
signal
|
Charge the battery by turning on the power of the machine. Check settings, parameters
|
|
|
IMM Card, and design settings.
|
3D3
CE
|
There is abnormality in a battery backup
signal
|
Charge the battery by turning on the power of the machine. Check master card
|
3D3
|
NMI signal error
|
Check/replace IMM/IDM/joint/CPU and/or
harnesses.
|
3D4
|
A ROM data check sum is abnormal
|
Replace the PROM
|
3D5
|
There is an abnormality in the RAM
data
checksum
|
Reload data to memory, or check/replace
the IDM2 card.
|
3D6
|
There is abnormality in the program
or
CPU card
The software is not correctly
installed.
|
Check the CPU card, IDM
Install software
|
3D7
|
There is abnormality in the main shaft
motor
speed control data
|
Check/replace the IDM or IMM card
|
_3E2
|
The p24R power supply is abnormal
|
Check/replace the P24R AVR or capacitor.
Check/replace joint-25 card.
|
3F1
CE-100
|
Improper tension (looseness)
error
|
|
3F1
CE-600
|
Thread tension control failure
|
Adjust/replace the tension
potentiometer
|
3F2
|
Improper tension (tightness)
error
|
|
3F3
|
The thread tension release driver has
received
an abnormal signal
|
Chek/replace the joint-25 card.
|
B01
|
Floppy disk format has an error. The
error
occurred during read/write
operation.
|
*Format the floppy disk, or use a new
formatted floppy disk
*Copy other deigns to a new floppy disk and dispose of the old floppy disk.
|
B02
|
Floppy disk management information
has an error
|
Copy data of the floppy disk to a new
floppy disk and dispose of the old floppy disk.
|
B03
|
The write protect window of the
floppy
disk is open
|
Close the write protect window
|
B04
|
No floppy disk has been inserted
|
Insert a floppy disk
|
BC1
|
Selected design is not found on the
floppy
disk or no design is registered on the disk
|
Select other design
|
BC2
|
The design number
specified as the writing
destination already exists on the floppy
disk
|
Change the design number
|
BC4
|
Design data was not correctly written from
|
Retry writing
|
|
the memory to the floppy disk
|
|
BC5
|
Available capacity of the floppy disk is
not
sufficient
|
Use a floppy disk that has enough
available capacity
Select correct design
number: 2DD 1 to 111, 2HD 1 to 223
|
C01
|
The FDD is diconnected or faulty
|
Check the FDD cable and connection.
If there is no problem with the connection
then replace the FDD unit.
|
CE1
|
Communication speed set for the external
de-
vice connected
serially does not match the communication speed set for the machine.
|
Check the communication
speed setting.
|
Temporary
Stops
1B1
|
Stop due to frame stepping code
|
These stop codes are not caused by abnormality or failure. Continue operation
by
pressing the START key or by conducting the frame back/forward operation, or press any operation key (except the
manual frame travel keys)
|
1B2
|
Stop due to stop code
|
1B3
|
Stop due to end code 1
|
|
1B4
|
Stop due to thread trimming code
|
1B6
|
Stop due to automatic free setting offset
code
|
1B5
|
Stop due to a sequin code.
|
Manually move the sequin device up/down
and then start the machine.
|
1C1
|
Stop occurred because
bar switch was
pressed during frame stepping
|
Either start the machine or coduct frame
back/forward
|
1C2
|
Stop by manual ATH operation
|
Either start the machine or coduct frame
back/forward
|
1D1
|
Stop at the start of all-head embroidery
due to
the stop setting
|
Reatart the machine
|
1D2
|
Stop by preset halt
|
Press return khey to reset the code number
|
OIL Halt for lubrication
|
Supply oil to the necessary parts, and pree the retuen key to reset the code number.
|
|
Column 2
|